{"id":4325,"date":"2025-09-10T20:20:58","date_gmt":"2025-09-10T19:20:58","guid":{"rendered":"https:\/\/izvestiyakbncran.ru\/?page_id=4325"},"modified":"2026-06-04T13:16:45","modified_gmt":"2026-06-04T12:16:45","slug":"27-4-1-en","status":"publish","type":"page","link":"https:\/\/izvestiyakbncran.ru\/index.php\/en\/27-4-1-en\/","title":{"rendered":"27.4.1 En"},"content":{"rendered":"\n

Digital twin for CIP-washing station with SCADA system<\/strong><\/h2>\n\n\n\n

V.S. Artemyev<\/strong><\/p>\n\n\n\n

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Abstract<\/strong>:<\/strong> <\/em>Due to stricter sanitary and hygienic standards and the constant increase in prices for energy and water resources, the importance of CIP purification processes is growing in terms of cost for breweries. Optimization by traditional methods is difficult, the processes are nonlinear, depend on the composition of the product and require strict compliance with safety conditions, especially when working with glass containers. Consequently, the task for effective CIP systems is formulated considering the above factors.
Aim<\/strong>. To create a digital twin system for CIP station, capable to generate an optimal operating profile in real-time, taking into account factors like flow, temperature, and time, and to ensure direct industrial SCADA system implementation. The solution is based on a mathematical model that incorporates a system of implicit differential equations describing the processes of heat and mass transfer as well as the hydraulic equilibrium of the pipeline network.
Methods<\/strong>. Optimization is performed using an iterative dynamic programming algorithm that minimizes the total costs of steam, electricity, and chemicals, while maintaining hygienic standards for residual contamination.
Results<\/strong>. To ensure compatibility with the industrial SCADA environment, we have employed automatic code generation in the S-function to transfer the model from MATLAB\/Simulink, eliminating the need for additional adaptation. A pilot real-world test was carried out for 60000 bottles per hour. During 30 consecutive days, the digital twin demonstrated stability and high accuracy, deviations from the SCADA logs did not exceed 0.4 \u00b0C in temperature and 1.2 % in solution consumption.
Conclusions<\/strong>. The introduction of profile-guided optimization cut the CIP cycle time by 10\u201315 % and reduce the consumption of caustic and steam by an average of 20 %, while maintaining the microbiological purity of the equipment. The results obtained confirm both the technical and economic feasibility of the proposed approach.<\/p>\n\n\n\n

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Keywords<\/strong>:<\/em><\/strong> dynamic programming, energy optimization, heat and mass transfer, brewing<\/p>\n\n\n\n

For citation<\/strong>.<\/strong> Artemyev V.S. Digital twin for CIP-washing station with SCADA system. News of the KabardinoBalkarian Scientific Center of RAS<\/em>. 2025. Vol. 27. No. 4. Pp. 11\u201323. DOI: 10.35330\/1991-6639-2025-27-3-11-23<\/p>\n\n\n\n

R<\/strong>eferences<\/summary>\n
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  1. Ageev O.V., Lizorkina O.A., Samoilova N.V. Analysis of methodological principles for modeling flexible food systems. Bulletin of Science and Education of Northwest Russia. 2023. Vol. 9. No. 2. Pp. 7\u201324. EDN: AFAIUD. (In Russian)<\/li>\n\n\n\n
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  3. Aksenov M.M., Dubrovskaya O.V. Treatment of sediments formed during the \u201cdry\u201d hopping process using centrifugal equipment. Beer and Beverages. 2021. No. 3. Pp. 44\u201346. EDN: VKDONC. (In Russian)<\/li>\n\n\n\n
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  5. Aksenov M.M., Dubrovskaya O.V. Beer clarification using modern centrifugal separators. Beer and Beverages. 2020. No. 3. Pp. 74\u201375. EDN: GOHDAV. (In Russian)<\/li>\n\n\n\n
  6. Sergienko O.I. Transition to the best available technologies as a source of innovation and a way to organize resource-efficient production. Economic efficiency, environmental innovation, climate and energy policy: Collection of articles based on the results of an international research seminar. Saint Petersburg: Skifiya-Print LLC, 2016. Pp. 170\u2013178. (In Russian)<\/li>\n\n\n\n
  7. Starostin A.S., Artemyev V.S. Spectral analysis in automated information systems. Computational Nanotechnology. 2025. Vol. 12. No. 1. Pp. 69\u201378. DOI: 10.33693\/2313-223X-2025-12-1-69-78. (In Russian)<\/li>\n\n\n\n
  8. Grigoriev A.O., Mokrova N.V., Artemyev V.S. Methods of statistical analysis for diagnosing the condition of electrical equipment in the agro-industrial complex. Bulletin of Chuvash State Agrarian University. 2025. No. 1(32). Pp. 185\u2013193. DOI: 10.48612\/vch\/k3rd-8hk2-74nz. (In Russian)<\/li>\n\n\n\n
  9. Afanasyev S.N., Pakhomov A.N. Current limitation in a DC electric drive system with modal control and variable structure. News of Higher Educational Institutions. Electromechanics. Vol. 65. No. 4. Pp. 58\u201363. DOI: 10.17213\/0136-3360-2022-4-58-63. (In Russian)<\/li>\n<\/ol>\n<\/details>\n\n\n\n
    Information about the author<\/strong><\/summary>\n
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    Victor S. Artemyev<\/strong>, Senior Lecturer, Department of Computer Science, Plekhanov Russian University of Economics;
    115054, Russia, Moscow, 36 Stremyannyy lane;
    Artemev.vs@rea.ru, ORCID: https:\/\/orcid.org\/0000-0002-0860-6328, SPIN-code: 8912-5825<\/p>\n\n\n\n

    <\/p>\n<\/div>\n<\/details>\n","protected":false},"excerpt":{"rendered":"

    Digital twin for CIP-washing station with SCADA system V.S. Artemyev Abstract: Due to stricter sanitary and hygienic standards and the constant increase in prices for energy and water resources, the importance of CIP purification processes is growing in terms of cost for breweries. Optimization by traditional methods is difficult, the processes are nonlinear, depend on […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"wp-custom-template-home","meta":{"footnotes":""},"class_list":["post-4325","page","type-page","status-publish","hentry"],"yoast_head":"\n27.4.1 En - \u0418\u0417\u0412\u0415\u0421\u0422\u0418\u042f \u041a\u0410\u0411\u0410\u0420\u0414\u0418\u041d\u041e-\u0411\u0410\u041b\u041a\u0410\u0420\u0421\u041a\u041e\u0413\u041e \u041d\u0410\u0423\u0427\u041d\u041e\u0413\u041e \u0426\u0415\u041d\u0422\u0420\u0410 \u0420\u0410\u041d\u00bb<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/izvestiyakbncran.ru\/index.php\/en\/27-4-1-en\/\" \/>\n<meta property=\"og:locale\" content=\"ru_RU\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"27.4.1 En - \u0418\u0417\u0412\u0415\u0421\u0422\u0418\u042f \u041a\u0410\u0411\u0410\u0420\u0414\u0418\u041d\u041e-\u0411\u0410\u041b\u041a\u0410\u0420\u0421\u041a\u041e\u0413\u041e \u041d\u0410\u0423\u0427\u041d\u041e\u0413\u041e \u0426\u0415\u041d\u0422\u0420\u0410 \u0420\u0410\u041d\u00bb\" \/>\n<meta property=\"og:description\" content=\"Digital twin for CIP-washing station with SCADA system V.S. Artemyev Abstract: Due to stricter sanitary and hygienic standards and the constant increase in prices for energy and water resources, the importance of CIP purification processes is growing in terms of cost for breweries. 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